CASE STUDIES
Industrial automation case studies
Real projects, in demanding contexts, where automation had to answer concrete problems: control, integrate, measure, record, supervise and guarantee reliability.
REAL EXPERIENCE
CJSystem’s experience was built in real industrial environments, with live production lines, critical infrastructure, demanding clients and systems that cannot fail.
These examples show different kinds of technical response: data integration, energy management, SCADA supervision, process automation and operational traceability.
At CJSystem, every case begins the same way: understand the technical challenge, design the right solution and stay with the project until everything works.
Beverage plant — monitoring of 200 water meters
The site had around 200 water meters spread across different zones, with no centralised visibility of consumption and no structured historical traceability.
A data collection system was developed, integrating the meters via the HART protocol, synchronising with field flow meters and connecting to the Siemens system. Data is now organised in SQL Server, with automatic reports by zone, period and equipment.
The client gained real-time visibility of consumption, structured history for sustainability audits and the elimination of manual records.
Hospital energy management with no single point of failure
Guaranteeing uninterrupted power supply in a hospital, with automatic transfer between grid, bus couplers and generators, and no single point of failure.
An energy management system was implemented using ABB PLCs in a redundant architecture, able to manage bus coupler switching, generator start-up and synchronisation, with prioritisation of critical circuits.
The infrastructure gained higher availability, reduced operational risk and an architecture ready to handle critical scenarios without unplanned interruptions.
Pneumatic transport of raw materials between silos
Automating and managing the pneumatic transport of raw materials between multiple silos, with control of discharge sequences and full visibility of the system.
A control and supervision system was built on Siemens PLC and WinCC, managing valves, compressors and discharge sequences. Operators can now view and control the entire process in real time.
The process became automated, with fewer sequencing errors, better operational control and a documented system ready for future evolution.
Management and automatic logging of gas unloading
Controlling and automatically logging gas unloading operations from tanker trucks, including quantity, vehicle identification, operator and process parameters.
A WinCC supervision system was developed, integrated with Siemens PLCs, automatically logging every operation in SQL Server and generating reports in Reporting Services.
The operation gained full traceability, less manual recording and organised data for consultation, archiving and regulatory compliance.
Do you have a process that needs more control, traceability or integration?
Get in touch. We will analyse the challenge and work out which technical solution makes sense for your operation.